RL Series Melting Granulator

Overview The
　　RL type granulator uses the characteristics of the melting point of the material to be lower than 250°C. According to the viscosity range of the material in the molten state, the molten liquid is evenly distributed on the steel belt moving at a constant speed below it through a special distribution device. Under the cooling effect of the set continuous spraying device, the material is cooled, solidified and packed during the process of conveying and transporting, so as to achieve the purpose of granulation and molding.
Performance characteristics
　　 This product is a new type (melting) forming granulator. Using thin steel belt heat transfer and atomization spray cooling to make the molten liquid be solidified and formed rapidly, and a single machine rotating shell is adopted. The result is easy maintenance, minimal wear and high productivity. Quick and easy loading and unloading and product replacement. Moreover, the drop die forming machine and the steel belt run synchronously, so uniform ingots can be produced at high speed, which improves productivity and increases production profits. And can eliminate dust, improve the environment, significantly expand the viscosity range. This product is an economical and reliable production process, capable of processing Φ4-12mm particles, these products are very uniform, in the shape of hemispheres, strips and flakes, stable, free of thermal stress and high in purity and quality. Because the equipment comes with a filter and block removal device, the operation is more reliable.
Structure (1)
　　 According to the melting point (freezing point) of the processed product, the temperature viscosity of the material and the cooling effect, the conveying speed and the rotation speed of the machine head are selected to avoid affecting the production capacity and granular quality.
　　 The machine changes from liquid to solid granular, mainly through granulation die head granulation, adopts rotary steel belt to carry out continuously, and cools and shapes by spraying water.
Structure (2)
　　 The machine is mainly composed of blanking die granulation forming head, cooling and conveying stainless steel belt and pulley, spray cooling system, transmission system, heat preservation device, frame, scraper and so on. Blanking die granulation head is mainly composed of head die sleeve and head mandrel. The spray cooling system is mainly composed of nozzles, water tanks, etc. The transmission system is mainly composed of a reduction box (reducer) and a speed regulating motor.

Applicable materials
　　This product is suitable for various materials that need to be granulated with a melting point (or softening point) between 50°C and 300°C, as well as materials with "supercooled crystallization" characteristics.




Technical requirements
　　The material must be filtered and solid impurities must not enter the granulator head, otherwise it will cause wear or blockage of the head and affect the granulation quality.
　　The temperature control should be determined according to the melting point temperature, and the heat preservation requires that the temperature change should not exceed ±3°C. The cooling system should be equipped with a filter, and the cooling water temperature is generally between 5°C and 25°C (low water temperature, fast forming, good granularity, and high output).
Overview
　　This product is a new type (melting) molding granulator. The working process changes from liquid to solid after conveying and cooling, and materials with a melting point in the range of 50°C to 300°C can be granulated. No dust, which improves the production environment; and has a certain economic value (energy saving, economical packaging container), quick replacement of products, beautiful granulated products, uniform and nearly hemispherical granular, no thermal stress; granulated products are easy to pack, transport and store , It is also convenient for users to measure, mix or remelt, and can be continuously produced. From feeding to packaging, it reduces physical labor, has stepless speed regulation, adjustable flow rate, and is easy to operate. Widely used in petroleum, fine chemical and other industries. One machine is multi-purpose to make strips, cut pieces, and flakes; toxic materials can be used as a sealed group.