Double-pressure ceramic dehydration machine

The dual-pressure nano-ceramic filter machine is a new type of environmentally friendly and energy-saving filtration and dehydration equipment developed based on the conventional filter machine.
1. It adopts nano-scale ceramic membrane surface ceramic filter plates, with smaller pores and more uniform distribution, which is less prone to clogging.
2. An external pressurization chamber is added, and the pressure inside the chamber can reach 1-2 bar. The filtration kinetic energy is twice that of the ordinary vacuum filter, and the pressure difference between the inside and outside of the filter plate is close to 3 bar, resulting in lower product moisture content and higher production capacity.
3. The "submarine" type discharge method is adopted, discharging through an intermediate transition material bin to ensure no pressure loss inside the bin.
The overall working principle is that the adsorption filter cake is formed under the action of the capillary effect of the nano-ceramic plate and the vacuum degree. Further moisture removal of the filter cake is carried out under the pressure inside the pressurized chamber. The discharge method of the filtrate is double-cylinder automatic liquid discharge.
This product is suitable for high-altitude areas and for fine sticky materials with high dehydration difficulty.
✅ Significant reduction in moisture content: Direct economic benefits are substantial
1. Reduced transportation costs: The moisture content of the filter cake is significantly decreased, resulting in a substantial reduction in the "unutilized water weight" for each ton of material during transportation, thereby directly saving logistics expenses.
2. Reduced drying energy consumption: If there is a subsequent drying process, it will significantly reduce the heat energy consumption required for drying, achieving energy conservation and cost reduction.
3. Enhanced product value: Lower moisture content means higher product grade and selling price (such as refined ore powder).
✅ Production capacity has significantly increased: A revolutionary breakthrough in production efficiency
1. Equal investment, higher returns: The processing capacity of each unit equipment has nearly doubled. Without increasing the number of equipment, the overall production capacity can be significantly enhanced to meet the expansion requirements.
2. Lower unit costs: Costs such as energy consumption, labor, and maintenance are shared by the higher output, resulting in a significant reduction in the cost per ton of ore processed.
3. Shortened investment payback period: The increase in returns brought about by efficiency improvement can recover the equipment investment cost more quickly.
✅ Technical Generation Gap Advantage
1. Dual-pressure system: Combines the advantages of pressure filtration and vacuum filtration, providing stronger filtration driving force and extremely high dehydration efficiency. This is the core technology for achieving low moisture content.
2. Nano-ceramic filter plates: The micropores are finer and more uniform, with good air permeability and water impermeability, and higher interception accuracy. It not only reduces moisture but also ensures clear filtrate and reduces metal loss.