Robot spraying equipment
Spray painting robot, also known as spray painting robot, is an industrial robot that can automatically spray paint or spray other coatings. The painting robot is mainly composed of the robot body, the computer and the corresponding control system. The hydraulic driven painting robot also includes the hydraulic oil source, such as the oil pump, the oil tank and the motor. The use of 5 or 6 degrees of freedom joint structure, the arm has a large movement space, and can do complex trajectory movement, the wrist generally has 2 to 3 degrees of freedom, can be flexible movement. The wrist of the more advanced painting robot uses a flexible wrist, which can be bent in all directions and can be rotated, and its action is similar to that of a human wrist, which can easily reach into the inside of the workpiece through a smaller hole and spray its inner surface. The spray painting robot is generally driven by hydraulic pressure and has the characteristics of fast action speed, good explosion-proof performance, etc. It can be taught by hand or point position. Painting robot is widely used in automobile, instrument, electrical appliance, enamel and other process production departments.
Product Description: Painting robot is mainly composed of robot body, computer and corresponding control system, hydraulic driven painting robot also includes hydraulic oil sources, such as oil pump, oil tank and motor. The use of 5 or 6 degrees of freedom joint structure, the arm has a large movement space, and can do complex trajectory movement, the wrist generally has 2 to 3 degrees of freedom, flexible movement.
Industrial robots are divided into four types according to the form of arm movement. The arm of the cartesian coordinate type can be moved along the three cartesian coordinates. The arm of the cylindrical coordinate type can be lifted, turned and telescoped. Spherical coordinate arm can turn, pitch and expand; The articular arm has multiple rotating joints.
The control function of the industrial robot moving according to the actuator can be divided into point position type and continuous trajectory type. The point position type only controls the accurate positioning of the actuator from one point to another point and is suitable for machine tool loading and unloading, spot welding and general handling, loading and unloading operations. Continuous trajectory type can control the actuator to move according to the given trajectory, which is suitable for continuous welding and painting operations.
Industrial robots are divided into two categories according to the program input mode: programming input type and teaching input type. The programming input type is to transmit the programmed operation program file on the computer to the robot control cabinet through RS232 serial port or Ethernet communication.
The robot is mounted on the wall to maximize the spraying ability of the robot and reduce the space occupied by the customer. The wrist of the spraying robot uses a flexible wrist, which can be bent in all directions and can be rotated, and its action is similar to that of a human wrist, which can easily reach into the inside of the workpiece through a smaller hole and spray its inner surface. Yaskawa spray robot generally adopts hydraulic drive, has the characteristics of fast action speed, good explosion-proof performance, etc., can be taught by hand or point position to show the number. Painting robot is widely used in automobile, instrument, electrical appliance, enamel and other process production departments.
Main advantages of spraying robots
Hand load: 10Kg, strong and durable, the highest degree of freedom of hand;
♦ Arm movement radius of 2035mm, wide range of activity, wide product adaptability; Fast speed, high production capacity!
♦ The robot arm is long, the activity radius is large, and the robot body is far away from the workpiece when spraying, which is not easy to be polluted by paint fog, which is helpful to improve the product;
♦ Spraying conditions are directly set on the robot spraying program, easy to adjust the spraying effect, easy to use;
♦ Flexible installation (wall hanging, floor, sky hanging, inclined installation), saving room space, use cost, energy consumption;
♦ Large size two-color teaching panel, easy to control
Robot spraying line, fixed spray gun spraying line, disk automatic spraying equipment line, plane feeder spraying line, hanging accumulation mode spraying line, electrostatic powder spraying line, double cabinet high-speed spraying
Assembly line
Artificial upper and lower parts, automatic transmission line, manual dust removal, preheating and dehumidification treatment, electrostatic automatic dust removal, automatic spraying equipment, dust-free spraying room, paint fog removal system, constant temperature and humidity air supply system, efficient pressure balancing box, product surface leveling, drying tunnel furnace, natural wind cooling system, central control system, waste gas treatment system, etc
1: Robot speed 2 meters per second (2000mm/S)
2: Turntable autobiography rotation 90 degrees spray, rotation time 2-3 seconds adjustable
3: Rotating table 180 degrees for 2.5 seconds
4: Suspension mode: flat
5: It is expected that the production capacity of spraying large parts is about 60 seconds
Robot spraying line
Suitable accessories: laptop, mobile mouse, laptop shell, hot kettle
Spraying method: multi-joint manipulator, repeater, manual spraying (can stop spraying, can track spraying)
Baking method
Tunnel oven/box type forced oven, equipped with far infrared heating IR lamp
Painting environment: painting room 10,000, workshop 100,000, and constant temperature and humidity adjustable
Output: depends on the workpiece tooling and baking time of the coating line speed
Process flow;
Ordinary paint: clamping - manual static and electric dust removal - on-line - preheating and dehumidification - spray painting - leveling - surface drying - curing - natural cooling - lower part inspection
UV paint: the clamping - hand movement electric - online - preheating dehumidification, painting, table under dry - - curing, natural cooling, parts inspection
